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Mining Contract: Development of Components for Breathing Escape Apparatus (DSOV/HMC)

Contract DetailValue
Contract #200-2012-52879
Start Date8/24/2012
Research Concept

This objective of this research is to deliver working prototypes of docking/switch-over valves and hoods/masks with passive communication elements that will be used in the next generation of escape breathing apparatus. These components must be designed and developed with due consideration to ease of use, compact size, durability, and adaptability to selected breathing apparatus.

Program Areas

Contract Status & Impact

This contract is ongoing.

Following a catastrophic event, mine workers and rescue teams may be exposed to harmful gases in the mine atmosphere. Breathing air supplies (BAS) technologies are used to isolate the lungs from this atmosphere or provide refuge alternatives where the atmosphere is controlled. Breathing air supplies for underground mining refer to a range of devices and systems that offer respiratory protection to miners in the event of an emergency. Some examples of BAS are self-contained self-rescuers (SCSRs), closed-circuit oxygen breathing apparatus (CCBAs), and gas supplies for refuge alternatives. Advanced BAS technology could improve a mine worker’s chances of surviving a mine disaster.

Working prototypes are needed of (1) docking/switch-over valves (DSOVs) and (2) hoods/masks with passive communication elements (HMCs) that will be used in the next generation of escape breathing apparatus. These components must be designed and developed with due consideration to ease of use, compact size, durability and adaptability to selected breathing apparatus. DSOVs would enable connection of two breathing apparatus to allow for a seamless transfer by the user from one device to the other. Hoods and masks are easier to use than current self-contained self-rescuers (SCSRs) fitted with a bitepiece, allowing for natural breathing through the nose and mouth as opposed to breathing only through the mouth. HMCs also allow speech diaphragms to be incorporated, enabling the wearer to communicate verbally during escape, which is not possible in current SCSR designs.

Under this contract, Essex Industries will produce a prototype DSOV, or prototype DSOVs of different designs, that is compact and easy to use in a mine emergency situation by minimally trained users. Essex Industries will also conduct research to determine the feasibility of developing one common hood/mask with a passive communication element (HMC) design for the selected MSHA-approved SCSRs and any NIOSH-approved self-contained breathing apparatus (SCBA). The HMC should have a small collapsible form factor and an integrated communications diaphragm. Essex Industries will produce a prototype HMC, or prototype HMCs of different designs, to demonstrate their functionality with selected SCSRs.

For both the DSOV and HMC research, the goal is to produce a technology demonstrator that is able to meet the relevant requirements of CFR 42 part 84, "Approval of Respiratory Protective Devices," which could lead to future certification of such apparatus.

 
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