Face mask fit modifications that improve source control performance dataset

Updated February 3, 2022

January 2022
NIOSH Dataset RD-1029-2022-0

Introduction

SARS-CoV-2 is a highly infectious respiratory virus that is primarily transmitted by respiratory aerosols and droplets emitted during activities such as talking, breathing, and coughing.  Because symptomatic and asymptomatic individuals with COVID-19 can exhibit a high viral load of SARS-CoV-2 in their respiratory fluids, the CDC recommends that people wear a face mask that covers the nose and mouth to reduce community transmission during the COVID-19 pandemic. Wearing a face mask to protect others from potentially infectious droplets, called source control, has been shown to be a highly effective infection control strategy to limit the spread of COVID-19.  The presence of mask face seal leaks enables respiratory aerosols to escape out rather than pass through the filtering materials of the mask, consequently reducing the benefits of wearing a face mask for source control.  As such, the current investigation examines various modifications that improve the fit of a medical or cloth face mask and reduce the amounts of expelled aerosols during simulated coughs and exhalations.

Data Collection Methods

  1. Aerosol and Source Control Simulator
    1. The source simulator had a head form with pliable skin coughed and exhaled aerosols produced from a 14% w/v KCl and 0.4% sodium fluorescein solution nebulized by a single jet Collison atomizer.
    2. An Anderson Impactor operating at 28.3 L/min was used to collect the aerosolized particles into seven size fractions by their aerodynamic diameter: <0.6 μm; 0.6-1.1 μm; 1.1-2.1 μm; 2.1-3.3 μm; 3.3-4.7 μm, 4.7-7.0 μm; and >7 μm.
    3. After aerosol collection was completed, the impactor plates were rinsed with 0.1 M Tris solution and the fluorescence of the solution was measured using a fluorometer (SpectraMax M4, Molecular Devices).
  2. Environmental Chamber and Respiratory Simulators
    1. System comprised of a simulator that expels a test aerosol (the source) and a breathing simulator (the recipient) inside an experimental chamber.
    2. The testing environment consisted of an environment chamber measuring 3.15 m x 3.15 m x 2.26 m (gross internal volume of 23.8 m3). An internal re-circulating HEPA filtration system was used for ventilation.
    3. Six Grimm 1.108 optical particle counters (OPCs) were positioned at height of 152 cm throughout the chamber to measure salt aerosols.
  3. Experimental Procedure
    1. For experimental simulations, either a medical or cloth face mask (fit modified or unmodified) was placed on the respective simulator and fit measured using the PortaCount Pro+ in the N99 mode.
    2. The test aerosol was then generated and propelled with either a simulated cough or exhalation through the headform.
    3. The total aerosol mass (µg) was used to measure the collection efficiency of face masks (with and without fit modification) and were compared with no mask controls using the source control measurement system.
    4. For respiratory simulations, the mean mass aerosol concentration (µg/m3 ) at the mouth of the unmasked recipient when no mask was worn by the source simulator was compared when a fit modified medical or cloth mask was worn.
  4. Data Processing
    1. Mask source control performance was assessed by calculating the collection efficiency which is defined as (= 1 –Mmask/Mcontrol) where Mmask = total mass of the aerosol particles that passed through or around the fit modified source control device and was collected by the impactor and Mcontrol = total mass of the aerosol particles expelled by the source control measurement system without a face mask and collected by the impactor.
    2. The mean mass aerosol concentration was calculated as the average mass concentration over the test duration and served as the exposure metric in exposure simulations.

Publications using this dataset

  1. Francoise M. Blachere, Angela R. Lemons, Jayme P. Coyle, Raymond C. Derk, William G. Lindsley, Donald H. Beezhold, Karen Woodfork, Matthew G. Duling, Brenda Boutin, Theresa Boots, James R. Harris, Tim Nurkiewicz, John D. Noti.  Face mask fit modifications that improve source control performance, American Journal of Infection Control, Volume 50, Issue 2, 2022, Pages 133-140, ISSN 0196-6553, https://doi.org/10.1016/j.ajic.2021.10.041external icon.
  2. Lindsley WG, Blachere FM, Beezhold DH, Law BF, Derk RC, Hettick JM, Woodfork K, Goldsmith WT, Harris JR, Duling MG, Boutin B, Nurkiewicz T, Boots T, Coyle JP, Noti JD. A comparison of performance metrics for cloth masks as source control devices for simulated cough and exhalation aerosols. Aerosol Sci Technol. 2021:1-18.
  3. Brooks JT, Beezhold DH, Noti JD, Coyle JP, Derk RC, Blachere FM, Lindsley WG. Maximizing Fit for Cloth and Medical Procedure Masks to Improve Performance and Reduce SARS-CoV-2 Transmission and Exposure, 2021. MMWR Morbidity and Mortality Weekly Report. 2021;70:254-7.

Acknowledgements

This work was supported by the following sources:  CDC/NIOSH funding source CAN 9390EX3 and the National Institutes of Health R01 ES015022 (TRN) and WV-CTSI U54 GM104942-05.

Acknowledgements
Name Affiliations Email
Francoise M. Blachere Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV czv3@cdc.gov
Angela R. Lemons Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV wrw0@cdc.gov
Jayme P. Coyle Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV nti2@cdc.gov
Raymond C. Derk Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV rhd8@cdc.gov
William G. Lindsley Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV wdl7@cdc.gov
Donald H. Beezhold Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV zec1@cdc.gov
Karen Woodfork Department of Physiology and Pharmacology, West Virginia University School of Medicine, Morgantown, WV kwoodfork@hsc.wvu.edu
Mathew G. Duling National Personal Protective Technology Laboratory, National Institute for Occupational Safety and Health, Morgantown, WV mwd1@cdc.gov
Brenda Boutin National Personal Protective Technology Laboratory, National Institute for Occupational Safety and Health, Morgantown, WV bbn5@cdc.gov
Theresa Boots Health Effects Laboratory Division, Bioanalytics Branch, National Institute for Occupational Safety and Health, Morgantown, WV oph6@cdc.gov
James R. Harris National Personal Protective Technology Laboratory, National Institute for Occupational Safety and Health, Morgantown, WV jrh6@cdc.gov
Tim Nurkiewicz Department of Physiology and Pharmacology, West Virginia University School of Medicine, Morgantown, WV tnurkiewicz@hsc.wvu.edu
John D. Noti Health Effects Laboratory Division, Allergy and Clinical Immunology Branch, National Institute for Occupational Safety and Health, Morgantown, WV ivr2@cdc.gov

Contact

For further information contact:
Allergy and Clinical Immunology Branch
National Institute for Occupational Safety and Health (NIOSH)
1000 Frederick Lane, M/S 4020
Morgantown, WV 26508-5402
304.285.6285

Page last reviewed: January 31, 2022