Fall Injuries Prevention in the Workplace
Spotlight
Human Factors Special Issue
Special Issue on Occupational Fall Prevention and Protection
Falls are a persistent hazard found in all occupational settings. A fall can occur during the simple acts of walking or climbing a ladder to change a light fixture or as a result of a complex series of events affecting an ironworker 80 feet above the ground. According to the 2009 data from the Bureau of Labor Statistics, 605 workers were killed and an estimated 212,760 workers were seriously injured by falls to the same or lower level.
The highest frequency of fall-related fatalities was experienced by the construction industry, while the highest counts of nonfatal fall injuries continue to be associated with the health services and the wholesale and retail industries. Healthcare support, building cleaning and maintenance, transportation and material moving, and construction and extraction occupations are particularly at risk of fall injuries.
Circumstances associated with fall incidents in the work environment frequently involve slippery, cluttered, or unstable walking/working surfaces; unprotected edges; floor holes and wall openings; unsafely positioned ladders; and misused fall protection. Federal regulations and industry consensus standards provide specific measures and performance-based recommendations for fall prevention and protection. However, persistent unsafe practices and low safety culture across many industries define steady fall injury rates year after year.
Fall injuries constitute a considerable financial burden: workers’ compensation and medical costs associated with occupational fall incidents have been estimated at approximately $70 billion annually in the United Sates [NSC 2002]. Many countries are facing the same challenges as the United States on fall injury in the workplace. The international public health community has a strong interest in developing strategies to reduce the toll of fall injuries.
Successful reduction of fall injury and fatality rates requires continued concerted efforts of regulators and industry leaders, professional associations and labor unions, employers and employees, safety professionals and researchers in enhancing the work environment, implementing new effective fall prevention and protection technologies, and improving the work safety culture through continuous education of the workforce. NIOSH, as the leader in occupational safety research, plays a key role in these complex fall-injury prevention efforts.
Reference:
NSC [2002]. Report on injuries in America 2002. Itasca, IL: National Safety Council.
Fall-Related Research and Development Activities at NIOSH
Planning and Guidance of Fall-Related Research at NIOSH
The NIOSH fall-injury prevention research strategic planning and goal setting is structured throughout industry sector and cross-sector programs, and takes into consideration the magnitude or emergence of the problem as evidenced by data, immediacy of need expressed by critical stakeholders, current resources and expertise in the goal area, current research, strength of partnerships in current research, and status and momentum on the course of research-to-practice. The strategic planning process has been recently enhanced with input from the National Academy of Sciences program review.
Project contact: Hongwei Hsiao, Ph.D.
Protective Technology Branch
(304) 285-5910; HHsaio@cdc.gov
Project period: 2007-2011
Research Laboratories
Virtual Reality Laboratory
The Virtual Reality Laboratory contains a virtual-reality simulation space, which is a computer-generated projection that gives a user the illusion of being fully immersed in a three-dimensional world. At present, this 28x35x14-foot laboratory is being utilized to understand human behavior, physical response, and decision-making skills under simulated conditions of elevated work. Findings are validated and compared with measurements taken under non-simulated work conditions. In addition, investigations of fall-risk factors, injury processes, and fall prevention are being conducted. The Virtual Reality Laboratory is equipped with four projectors and four screens (three walls and one floor), an image generator, a position tracking system, and stereo eyewear. The projectors and image generator function as an integrated system, controlling the projected images as well as the software application. The motion-tracking system continuously adjusts the stereo projection to the current position of the user, tracking the subject's position and updating the stereo projection in real time to that position. The stereo eyewear is integral to the 3D experience, creating the illusion of depth so that the user can walk through the surrounding virtual environment, experiencing for example the sights and sensation of elevation. In addition to the virtual-reality simulation space system, the Virtual Reality Laboratory is equipped with the following scientific equipment and software for measuring human movement and forces: (1) Vicon MX3, an advanced 6-camera 3D motion analysis system; (2) Visual3D, an advanced 3D motion analysis software that provides maximum flexibility for managing, analyzing, and reporting motion data, and (3) MaxMate and MaxTRAQ software packages, which have the unique capability of performing motion tracking with multiple video sources with or without the use of markers, and (4) AMTI and Bertec force platforms that can capture the forces and moments induced at the workers’ feet during task performance.
Human Factors Laboratory
The Human Factors Laboratory is a unique facility for research in the areas of biomechanics, ergonomics, applied physiology, and industrial psychology. The 30x40- foot laboratory has a 17-foot-high ceiling to permit the study of a variety of work practices. The laboratory supports studies of postural stability, human motor responses, machine safety, musculoskeletal injuries, and heat stress evaluations. This laboratory is equipped with the following core systems: a unique gantry system, an environmental control unit (ECU), a Vicon motion measurement system, and two Kistler force platforms. Various physical signal measurement devices are also available. The gantry system provides adjustable and unobtrusive fall protection anchoring throughout the whole lab space. The ECU can control temperature and lighting with a high degree of precision; temperature can be controlled in a range of 35° F to 95° F, 30% to 90% relative humidity, and 4.1- to 100-foot candles lighting. The Vicon motion measurement system uses six state-of-the-art high-speed and high-resolution T10 cameras, which are connected with an MX Giganet core unit to a PC for motion data collection. The system is controlled by the Vicon NEXUS software which can objectively collect, quantify, and document motion in 2D and 3D space. The NEXUS software automatically calculates body-position velocities and accelerations and when integrated with data from force platforms can be used to calculate body joint forces. The two Kistler force platforms are used to capture data such as the amount of forces and moments at the worker’s feet during walking, as well as the amount of sway in a worker's standing posture as a predictor of stability and fall potential. These platforms rest on a concrete pad, positioned flush with the floor surface so that the plate surface is level with the floor surface. The supporting pad is isolated from the rest of the floor to reduce the effects of building vibration.
High Bay Laboratory
This laboratory is a specially constructed facility with elevated (37 feet) ceilings and an overhead catwalk, and is dedicated to research efforts in reducing fall-related injuries, as well as in improving the safety of large equipment used in industrial, construction, and agricultural applications. The lab is equipped with a 5 ton overhead bridge crane and a 24,000 lb test bed with a dual-axes (2 x 20,000 lb) MTS system. The overall dimensions of the laboratory are 30 by 36 by 37 feet, sufficient for accommodating such research efforts as studies of scaffolding systems, ladder stability, tension/compression testing of fabricated protective structures, and access/egress safety for construction equipment.
Anthropometry Research Laboratory
A fleet of whole body scanners, head scanners, hand scanners, FaroArm and traditional anthropometry measurement equipment have been used by the NIOSH Anthropometry Researchers for various equipment safety evaluation and design applications. Additional information is available on the Anthropometry website.
NIOSH Fall-related Research Projects
Assessment Technology and Interventions for Package Drivers
This project will build upon prior NIOSH research on sensor development and digital human modeling and will respond to industry-wide demands for effective assessment methods and interventions to control exposures to musculoskeletal disorders (MSDs) and slips, trips, and falls (STFs) for package-delivery truck drivers who are exposed to unique, multiple biomechanical and vibration hazards. The primary outcomes of this project will be new technologies to conduct evaluations and integrated assessment methods leading to effective interventions and real-time monitoring of MSDs and STFs. Newly developed exposure assessment and control devices and intellectual property will be transferred to stakeholders via commercialization agreements with selected package delivery companies, and a comprehensive injury reduction/control program will be recommended and disseminated to stakeholders.
Project contact: Chris Pan, Ph.D.
Protective Technology Branch
(304) 285-5978 CPan@cdc.gov
Project period: 2011-2014
Evaluation of Slip, Trip, and Fall Prevention Practices in Food Services
The purpose of this research project is to evaluate the efficacy of slip, trip, and fall (STF) prevention practices in the food services industry. A randomized controlled trial is being conducted to evaluate the effectiveness of slip-resistant shoes in reducing slips and falls injuries. The study involves the participation of approximately 4,000 employees wearing slip-resistant shoes and will continue through 2014. One of the largest food service companies in the US is collaborating in this NIOSH-led research by providing access to its workforce. It is anticipated that this research would impact worker safety by providing scientific evidence and business case support for a comprehensive STF prevention program to effectively reduce STF injuries among food service workers. By demonstrating the effectiveness of STF prevention measures, it is anticipated that food service companies initially hesitant to expend time and money on prevention programs with unknown effectiveness could use these research findings to help justify implementing prevention strategies.
Project contact: Jennifer L. Bell, Ph.D.
Division of Safety Research, Analysis and Field Evaluations Branch
(304) 285-5802; JBell@cdc.gov
Project period: 2010-2014
Injury Assessment for Emerging Mast Elevated Work Platform Technology
This study applies advanced engineering technologies to identify the mechanisms of fall injuries and fatalities for selected mast elevated work platforms (MEWP). The project also studies fall protection systems; the physical reactive forces and motions upon the platforms and fall-control systems; the interactions among workers, platforms, environments, and fall protection systems; and the sequence of events following the imposition of a sudden load on a worker or a platform. The outputs of this project will provide information associated with fall protection systems to MEWP and fall-protection-system standards committees and manufacturers.
Project contact: Chris Pan, Ph.D.
Protective Technology Branch
(304) 285-5978 CPan@cdc.gov
Project period: 2010-2013
Effectiveness Evaluation of the NIOSH Roof Bracket Assembly
A direct result of the carpenter study was the development of a new, NIOSH-developed, patented design (U.S. Patent No. 7,509,702) of an adjustable roof bracket and safety rail system. This follow-on research study was initially focused on evaluating the new design with a series of laboratory tests. The study has been expanded to include an assessment of the system performance in a field evaluation study. The initial design was focused on preventing falls from roof edges, or through roof holes and skylights. The adjustable design permits guardrail system on flat commercial and industrial roofs, and on residential roofs with seven different slopes (designated as rise over run), ranging from 6:12 (27°) to 24:12 (63°, or A-frame) Along with the initial roof design, a total of 5 other system designs have been developed – two additional for roofs and three for interior work. The field evaluation studies, scheduled for summer and fall 2011, will be conducted with the West Virginia University Safety & Health Extension Office and two construction contractors from the north-central West Virginia area to assess the system performance.
Project contact: Thomas Bobick, Ph.D., P.E., CSP
Protective Technology Branch
(304) 285-5986; TBobick@cdc.gov
Project period: 2009-2011
Effectiveness of Extension-Ladder Safety Innovations
The purpose of this research is to develop and comparatively evaluate, in controlled laboratory settings, extension-ladder safety innovations, e.g., a multimodal inclination indicator, multifunctional convertible top ladder stabilizer, an electro adhesion safety device, and a walkthrough device. A surround-screen virtual reality system is used to simulate ladder transitioning tasks at elevation. Ladder users’ performances is being quantified by motion systems and force platforms, and their perceptions is being collected using computerized questionnaires. A graphic-oriented practical guide on ladder use, maintenance, and inspection will be developed and evaluated by focus groups and trainers at partner sites. The project results will be transferred to manufacturing partners for product adaptation and advancement, to improve the safety of extension ladders and reduce the risk of fall injury for millions of ladder users across many industries.
Project contact: Peter Simeonov, Ph.D. and Hongwei Hsiao, Ph.D.
Protective Technology Branch
(304) 285-5910; PSimeonov@cdc.gov HHsaio@cdc.gov
Project period: 2007-2011
Fall Injury Controls and Interventions for Aerial Lifts
The objective of this study is to identify fall protection strategies and recommend effective intervention programs to workers who are at risk of injury from work at elevation on aerial lifts. This project has three study components: (1) biomechanical and mechanical assessment of harness/lanyard uses on aerial lift operators; (2) establishment of lift stability margins and their impact on operators; and (3) evaluation of fall hazards and relevant intervention effectiveness. This project addresses strategic priorities for prevention of traumatic injuries for two out of the four leading causes (i.e., falls and machines) of fatal injury, and one of the priority industries (i.e., construction). The outcomes of this project will provide information associated with fall protection systems to aerial-lift standards committees, industries, and interested parties.
Project contact: Chris Pan, Ph.D.
Protective Technology Branch
(304) 285-5978 CPan@cdc.gov
Project period: 2007-2011
NIOSH Publications
Preface to the special section on occupational fall prevention and protection
Human Factors: June 2012 / 54(3):301-302
Factors affecting extension ladder angular positioning
Human Factors: June 2012 / 54(3):334-345
Impact of harness fit on suspension tolerance
Human Factors: June 2012 / 54(3):346-357
Assessment of fall-arrest systems for scissor lift operators: computer modeling and manikin drop testing
Human Factors: June 2012 / 54(3):358-372
Effect of boot weight and sole flexibility on gait and physiological responses of firefighters in stepping over obstacles
Human Factors: June 2012 / 54(3):373-386
The epidemiology of slips, trips, and falls in a helicopter manufacturing plant
Human Factors: June 2012 / 54(3):387-395
Slip, Trip, and Fall Prevention for Healthcare Workers
NIOSH Publication No. 2011-123 (2010)
According to the U.S. Bureau of Labor Statistics [2009], the incidence rate of lost-workday injuries from slips, trips, and falls (STFs) on the same level in hospitals was 38.2 per 10,000 employees, which was 90% greater than the average rate for all other private industries combined (20.1 per 10,000 employees). STFs as a whole are the second most common cause of lost-workday injuries in hospitals.
Occupational Injuries & Fatalities Due To Falls
NIOSH Publication No. 2010-143 (May 2010)
An estimated 15.9 million people worked in the Manufacturing Sector in 2008, which accounted for approximately 10.9% of the employed U.S. workforce. In 2008, 411 manufacturing sector workers died from occupational injuries. The leading causes of death were contact with objects and equipment (116), transportation incidents (104), and falls (58).
Take Pride in Your Job: Fall Protection
NIOSH Publication No. 2009-108D (DVD) (November 2008)
This video encourages oil and gas extraction workers to use fall protection and never be “un-clipped” and thus vulnerable when at height. The video features oil and gas extraction workers talking about their use of fall protection and sharing their personal stories about why fall protection should always be worn when working at height. The purpose of the video is to raise awareness of fall injuries in this industry and to provide information about the use, proper fit, and inspection of fall protection. This video is designed to be used in pre-shift or weekly safety meetings.
Effect of scaffold end frame carrying strategies on worker stepping response, postural stability, and perceived task difficulty
Human Factors: February 2008 / 50(1):27–36
Worker Health
Chartbook, 2004
NIOSH Publication No. 2004-146 (September 2004)
This publication is a descriptive epidemiologic reference
on occupational morbidity and mortality in the United States. A resource
for agencies, organizations, employers, researchers, workers, and others
who need to know about occupational injuries and illnesses, the Chartbook
includes more than 400 figures and tables describing the magnitude, distribution,
and trends of the Nation's occupational injuries, illnesses, and fatalities.
Alert: Preventing
Falls of Workers through Skylights and Roof and Floor Openings
NIOSH Publication No. 2004-156 (August 2004)
This Alert describes five deaths resulting from falls through skylights
and roof and floor openings. Recommendations are provided to help prevent
similar deaths in the future.
Falls to lower level
Postural stability effects of random vibration at the feet of construction workers in simulated elevation
Applied Ergonomics: July 2011 / 42(5):672-681
Non-fatal construction industry fall-related injuries treated in US emergency departments, 1998-2005
American Journal of Industrial Medicine: February 2011 / 54(2):128-135
Changes in fall prevention training for apprentice carpenters based on a comprehensive needs assessment
Journal of Safety Research: June 2010 / 41(3):221-227
Evaluation of guardrail systems for preventing falls through roof and floor holes
Journal of Safety Research: June 2010 / 41(3):203-211
Fall prevention among apprentice carpenters
Scandinavian Journal of Work, Environment & Health: May 2010 / 36(3):258-265
Falls on the same level
Causes, sources and costs of falls in a helicopter manufacturing plant
Proceedings of the 2010 International Conference on Fall Prevention and Protection May 19-20, 2010, Morgantown, WV. Morgantown, WV: National Institute for Occupational Safety and Health, May 2010 May / :35
Effect of boot weight on gait characteristics of men and women firefighters negotiating obstacles
Proceedings of the 2010 International Conference on Fall Prevention and Protection May 19-20, 2010, Morgantown, WV. Morgantown, WV: National Institute for Occupational Safety and Health, May 2010 / :34
Focus on: risk management. Don’t let costly slip and fall injuries trip you up
Chain Store Aget: March 2010 / 86(3):40,42-43
Age-related joint moment characteristics during normal gait and successful reactive-recovery from unexpected slip perturbations
Gait Posture: October 2009 / 30(3):276-28
The effects of obesity and standing time on postural sway during prolonged quiet standing
Ergonomics: August 2009 / 52(8):977-986
Fatality Assessment and Control Evaluation (FACE) Program Investigations
One of the initial emphasis areas for the FACE fatality investigation program was fall from elevation fatality. Since the inception of the FACE program in 1982, hundreds of fatal incidents involving fall from elevation have been investigated by NIOSH and State investigators. These links provide a list of those cases which in turn links to the full-text reports.
- NIOSH Investigation Reports of Falls from Elevation
- State-based Fatality Investigation Reports of Falls from Elevation
NIOSHTIC-2 Search
NIOSHTIC-2 search results on Fall-Related Injuries
NIOSHTIC-2 is
a searchable bibliographic database of occupational safety and health
publications, documents, grant reports, and journal articles supported
in whole or in part by NIOSH.
Other Pages of Interest
Bureau of Labor Statistics - Injuries, Illnesses, and Fatalities (IIF) program
The Electronic Library of Construction Occupational Safety and Health (eLCOSH) - Provides accurate, user-friendly information about safety and health for construction workers from a wide range of sources worldwide.
OSHA Safety and Health Topics: Fall Protection
WorkSafeBC: Safety at Work centre for the Construction industry
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