Engineering Controls for Silica in Construction
Cut-off saws (also known as hand-held abrasive cutters, chop saws, and quickie saws) are used extensively throughout the construction industry. They are frequently used without dust controls to cut brick, concrete slabs, block and pavers which typically contain crystalline silica. Cutting those masonry materials without dust controls can surround the worker in a cloud of dust that contains respirable crystalline silica (RCS).
The Cut-off Saw without Engineering Controls video shows the potential exposure that results when cutting a concrete block without dust controls. The worker’s respirable dust exposure is shown in the bar at the right.The units are milligrams of respirable dust per cubic meter of air.
Two types of engineering controls are available to reduce dust exposures from cutting masonry with a cut-off saw. The first type of control uses water to suppress the dust. The second used local exhaust ventilation to capture dust at its source. Both types of control are described below. Each description is followed by a video that demonstrates the effectiveness of the dust control.
1. Dust suppression with water
Water may be used to suppress dust produced by pneumatic, hydraulic, or gasoline-powered saws. Water is typically applied to the blade through one or two nozzles to suppress dust emissions. Water may be supplied from a portable pressurized tank or a hose. The recommended flow rate is 0.5 liters (17 ounces) of water per minute to suppress dust . Less water will not be as effective. More water will not increase dust control. Electric-powered saws with water attachments are also available commercially.
The Cut-off Saw with Water Controls video shows the same worker using a cut-off saw with dust suppression with water. The worker’s respirable dust exposure, shown in the bar at the right, is much lower than in the previous video.
2. Local exhaust ventilation
Local exhaust ventilation is used on hand-held concrete saws in the form of an exhaust hood (or shroud) that surrounds the blade. The hood is connected to an industrial vacuum cleaner by a flexible hose. The vacuum cleaner produces suction to capture the dust at its source. The hood should be in close contact with the surface to be cut for best results. Adjustable hoods that can accommodate different cutting depths are preferred.
The vacuum cleaner should have the following features:
- Sufficient flow rate to capture the dust and transport it to the vacuum source. One study showed that and air flow rate of 70 cubic feet per minute (cfm) was required to achieve effective dust control. 
- A high-efficiency particulate air (HEPA) filter to reduce the chances of releasing dust containing RCS from the vacuum into the worksite.
- A pre-filter or cyclone to increase the length of service of the HEPA filter.
- A filter replacement indicator, such as a pressure gauge. If the vacuum cleaner does not have a pressure gauge, workers can monitor the air flow by checking to see if a dust plume is escaping from around the shroud.
- The ability to clean and replace filters and full collection bowls or bags without exposing the operators to dust.
- A motor that draws at least 10 amps.
A 2-inch diameter hose with a smooth interior and a length of no more than 15 feet provides adequate air flow to capture and transport the dust. The hose should have as few elbows or turns as possible.
The Cut-off Saw with Vacuum Controls video shows the worker using a cut-off saw with local exhaust ventilation. The bar on the right shows that the worker’s respirable dust exposure is even lower when compared to the dust suppression with water method.
For more information about dust controls for cut-off saws see:
- Measurements of the effectiveness of dust control on cut-off saws used in the construction industry pdf icon[PDF – 314 KB]external icon
- The effect of local exhaust ventilation controls on dust exposures during concrete cutting and grinding activitiesexternal icon
American Industrial Hygiene Association Journal: 2002 / 63: 458-67.
- Engineering control technologies to reduce occupational silica exposures in masonry cutting and tuckpointing pdf icon[PDF – 2.90 MB]external icon
Public Health Reports: 2009/ 124 (Supplement 1) 101-111.
- Laboratory evaluation to reduce respirable crystalline silica dust when cutting concrete roofing tiles using a masonry saw [PDF – 268.68 KB]external icon
Journal of Occupational and Environmental Hygiene:2010/ 7(4): 245-251.
- Time to Clean the Air! Protect your lungs when using cut-off sawspdf iconexternal icon (Leaflet)
Health and Safety Executive (HSE) (2008).
- In-depth survey of dust control technology for cutting concrete block and tuckpointing brick at The International Masonry Institute Bordentown Training Center, Bordentown, New Jerseypdf icon
NIOSH Report No. EPHB 282-13 (2007).
- Susan Shepherd & Susan Woskie (2013): Controlling Dust from Concrete Saw Cuttingexternal icon
Journal of Occupational and Environmental Hygiene, 10:2, 64-70
- Beauregard Middaugh, Bryan Hubbard, Neil Zimmerman & James McGlothlin (2012): Evaluation of Cut-Off Saw Exposure Control Methods for Respirable Dust and Crystalline Silica in Roadway Constructionexternal icon
Journal of Occupational and Environmental Hygiene, 9:3, 157-165
- On-tool controls to reduce exposure to respirable dusts in the construction industrypdf iconexternal icon
A review of on-tool controls
- National Institute for Occupational Safety and Health Division of Applied Research and Technology