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NIOSH Publication No. 97-117:

Elements of Ergonomics Programs

A Primer Based on Workplace Evaluations of Musculoskeletal Disorders

March 1997

 

Tray 1-A: NIOSH Investigations of WMSDs in Work Settings

SIC Codes: 3751  3843  3861  3911

Standard industrial classification (SIC)
3751 Manufacturing (Motor vehicle parts)
Work setting and tasks Manufacture of flywheels in motorcycle plant. Milling, assembly, truing, and balancing jobs were focus of evaluation.
Work-related musculoskeletal problems found Hand/arm, back, and shoulder musculoskeletal disorders.
Ergonomic risk factors found Excessive manual materials handling and lifting, awkward postures, hand/ arm vibration, and repetitive, forceful hammering.
Recommendations Pre-post evaluations show that engineering controls recommended earlier have reduced risk factors and the number and severity of WMSD cases. Further controls include gravity conveyors, added hoists, and optimal workstation layouts to further reduce manual materials handling loads. Enhance efforts for early detection, awareness training of WMSDs, and risk factors.
HETA/NTIS reference no. HETA 91–0208–2422 NTIS order no. PB–95–147–294

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Standard industrial classification (SIC)
3843 Manufacturing (Medical instruments)
Work setting and tasks Grinding, buffing, polishing, and lifting of metal assemblies in a plant manufacturing dental equipment.
Work-related musculoskeletal problems found Upper limb and neck, back
Ergonomic risk factors found Repetitive and forceful exertions, awkward postures, increased production with reduced manpower
Recommendations Use of added fixtures to relieve need to hold product items in different positions in finishing process. Installation of movable crane to assist in lifting and handling heavier loads. Use of pedestals under machines and platforms under workers to accommodate varying body sizes of workers and reduce need for undue stretching and bending.
HETA/NTIS reference no. HETA 83–233–1410 NTIS order no. PB–85–179–158

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Standard industrial classification (SIC)
3861 Manufacturing (Photo supplies)
Work setting and tasks Wrapping, packing, and lifting tasks in a plant that converts bulk photographic products into consumer-size packages.
Work-related musculoskeletal problems found Upper limb and neck
Ergonomic risk factors found Repetitive and forceful exertions, production quotas
Recommendations A variety of engineering controls were suggested including tool redesign, workstation modification, and the use of new mechanical devices. Job rotation and work practice training, as well as clarification of expected production goals, were recommended as administrative measures.
HETA/NTIS reference no. HETA 76–93 NTIS order no. PB–96–115–431

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Standard industrial classification (SIC)
3911 Manufacturing (Miscellaneous)
Work setting and tasks Jewelry manufacturing where tasks include soldering, grinding, casting, stamping, and packing.
Work-related musculoskeletal problems found Upper limb and neck
Ergonomic risk factors found Static and forceful exertions, awkward postures, and vibration
Recommendations Recommended engineering controls include adjustable workstations and chairs, added and improved fixtures, and tool redesign. Suggested administrative controls include training, job rotation, and rest pauses, plus a medical management program.
HETA/NTIS reference no. HETA 90–273–2130 NTIS order no. PB–92–133–321

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