Protecting Workers Exposed to Lead-based Paint Hazards
A Report to Congress
DHHS (NIOSH) PUBLICATION NO. 98-112
JANUARY 1997
Chapter 2 (continued)
NIOSH SURVEILLANCE, INTERVENTIONS, AND EVALUATIONS
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Identifying Hazardous Lead Exposures with Other Data Sources
NIOSH Health Hazard Evaluations
Over the past 25 years, NIOSH has responded to HHE requests from employers, employees, and authorized representatives of employees, and to technical assistance requests from federal, state, and local agencies. The requesters ask NIOSH to determine whether chemical, biological, or physical agents, used or found in the workplace, are hazardous. Many of the HHE requests have concerned lead exposures. The HHEs are conducted pursuant to Section 20(a)(6) of the Occupational Safety and Health Act of 1970 (PL 91596) and NIOSH regulations (42 CFR Part 85).
HHE requests do not necessarily result in NIOSH site investigations. In many cases, NIOSH technical experts provide information to requesters via phone or correspondence. Site investigations generally occur when more extensive NIOSH involvement is warranted. NIOSH site investigations result in written reports, either as a letter or a published final report. Published final reports are usually done when the results are potentially of general interest, or when a new or emerging health hazard is documented. Published reports are available from NIOSH and the National Technical Information Service; abstracts of NIOSH reports are available in NIOSHTIC®, a searchable NIOSH database published in CD-ROM format.
Between 1978 (the date of the first OSHA lead standard) and 1995, 337 lead-related HHE investigations were completed, and 179 resulted in a NIOSH final report.[From the Hazard Evaluations and Technical Assistance Branch internal database of closed HHEs.] A peak in the distribution of lead-related final reports occurred in 1979 after promulgation of OSHA's 1978 Lead Standard for General Industry, and another peak occurred in 1991 after publication of the U.S. Department of Housing and Urban Development (HUD) Interim Guidelines for Lead-Based Paint Abatement in Public and Indian Housing15. Forty-nine (27 percent) of the lead-related HHEs that resulted in final reports, conducted between 1978 and 1995, contained a positive determination of lead exposure, including worker BLL data. [Citations for these reports were obtained by searching NIOSHTIC® using the key words: HETA, lead, and blood lead level.]
Of the 49 HHE final reports with BLL data, 31 different four-digit SIC codes were represented. The HHEs are ranked in descending order by average BLL in Table 2.5. Since 1978, HHEs in the construction industry, specifically during maintenance or repainting of steel structures coated with LBP, have been among those measuring the highest worker BLLs. The highest average worker BLLs (for HHEs completed from 1978 to 1995) were reported for the following industries: battery reclamation (66 µg/dL); storage battery manufacturing (64 and 41 µg/dL for two studies); bridge, tunnel, and elevated-highway construction (50 µg/dL); gold ores (42 µg/dL); nonferrous foundry (41 µg/dL); and shipbuilding and repair (38 µg/dL). Forty-two of the 49 HHE investigations (86 percent) reported BLLs greater than or equal to 25 µg/dL.
From 1978 to the present, OSHA compliance inspections and NIOSH HHEs have occurred in a wide array of industries where workers are exposed to lead. Both programs have identified high-risk industries for lead exposure. In 1990, Froines et al. analyzed airborne lead exposure data from 3,884 OSHA compliance inspections conducted between 1979198516. The authors reported that there were 46 four-digit SIC codes for which more than a third of the OSHA inspections measured airborne lead exposures greater than the PEL. The 46 industries, ranked by percent of measured exposures over the PEL, are listed in Table 2.6. Comparing these SIC codes with the SIC codes from the list of lead-related HHEs (Table 2.5), there was little overlap; 80 percent of the SIC codes were different16.
Since the NIOSH and OSHA programs have a very different purpose, it is not surprising that different industries were identified. NIOSH HHEs result from employee and employer requests, whereas OSHA compliance inspections often result from OSHA's targeted emphasis programs in addition to employee complaints. Additionally, and equally important, the NIOSH ranking was based on average BLL whereas the Froines et al. ranking was based on airborne lead exposures. In many cases, there is little correlation between airborne exposures and worker BLLs because personal protective equipment is used. Finally, some discrepancies in the SIC codes may have occurred due to improper classification by either NIOSH or OSHA investigators.
HUD Lead-Based Paint Program
Amendments to the Lead-based Paint Poisoning Prevention Act in 1987 and 1988 required HUD to perform a LBP abatement demonstration program, the primary objective of which was to demonstrate various abatement methods and their relative cost-effectiveness. At the request of HUD, NIOSH evaluated worker protection measures and lead exposures during the HUD demonstration project in 1989 and 1990. A NIOSH report with findings and recommendations was published in 1992.6 One of the NIOSH recommendations was that HUD collect and compile worker BLL data for HUD-funded work. This surveillance data, if collected, could be used by NIOSH to supplement the ABLES program.
Due to the initiatives in Title X, HUD's lead poisoning prevention program has grown considerably in the 1990s. Through FY96, HUD has provided grants totaling $335.6 million to states and local governments for LBP hazard reduction in private housing.
In 1995, NIOSH initiated a study to determine the magnitude and variability of lead exposures and the potential for take-home lead problems among lead abatement workers employed by HUD grantees. Two field surveys were done in Oakland, California, in collaboration with the California Department of Health Services in 1995. HUD and local requirements for worker protection were closely followed at both survey sites. Additional data are being collected in Rhode Island and a location in another state is planned.
State surveillance programs should be expanded to all states. Surveillance programs can identify workers exposed to LBP hazards, help identify high-risk workplaces, and enable states to conduct follow-up investigations where needed. Research and education are needed to address the special problems of the many small businesses involved in LBP activities to develop low-cost controls and reduce worker lead exposures and environmental releases of lead.
| Table 2.5 NIOSH HHE Final Reports with BLL Data, 1978-1995, Ranked by Average BLL
| |||||
|---|---|---|---|---|---|
| Industry | SIC Code | NIOSH Report No.¶ | No. of workers tested | Blood lead levels | |
| Range (µg/dL) | Average(µg/dL) | ||||
| Scrap and waste materials | 5093 | 91-213-2123 | 15 | 9-86 | 66 |
| Storage batteries | 3691 | 87-371-1989 | 32 | 28-86 | 64 |
| Bridge, tunnel and elevated-highway construction | 1622 | 80-099-859 | 32 | 25-96 | 50 |
| Gold ores | 1041 | 89-213-1992 | 11 | 23-65 | 42 |
| Nonferrous foundries (castings) | 3362 | 88-244-1951 | 18 | 10-67 | 41 |
| Storage batteries | 3691 | 91-077-2160 | 43 | 12-66 | 41 |
| Shipbuilding and repairing | 3731 | 85-132-1598 | 10 | 25-53 | 38 |
| Gold ores | 1041 | 89-052-2006 | 6 | 13-55 | 37 |
| Bridge, tunnel and elevated-highway construction | 1622 | 91-006-2193 | 11 | 9-61 | 34 |
| Heavy construction, not elsewhere classified | 1629 | 91-209-2249 | 6 | 15-44 | 34 |
| Fabricated plate work | 3443 | 91-290-2131 | 17 | 11-77 | 34 |
| Motor vehicle parts and accessories | 3714 | 89-231-2016 | 2 | 30-37 | 34 |
| Primary smelting and refining of nonferrous metals,except copper | 3339 | 81-036-1023 | 3 | 26-37 | 32 |
| Fabricated plate work | 3443 | 91-393-2171 | 9 | 10-51 | 32 |
| Motor vehicle parts and accessories | 3714 | 89-234-2014 | 7 | 17-64 | 32 |
| Motor vehicle parts and accessories | 3714 | 83-459-1465 | 14 | N/R* | 31 |
| Fabricated metal products, not elsewhere classified | 3499 | 87-262-1852 | 3 | 25-43 | 31 |
| Industrial inorganic chemicals | 2810 | 80-116-1034 | 97 | N/R-69 | 30 |
| Secondary smelting and refining of nonferrous metals | 3342 | 89-295-2007 | 12 | 5-63 | 29 |
| Storage batteries | 3691 | 84-041-1529 | 289 | N/R | 29 |
| Motor vehicle parts and accessories | 3714 | 89-232-2015 | 6 | 14-41 | 26 |
| Inorganic pigments | 2816 | 81-356-1183 | 70 | N/R | 26 |
| Motor vehicle parts and accessories | 3714 | 88-354-1955 | 10 | 8-44 | 24 |
| Motor vehicle parts and accessories (radiators) | 3714 | 81-039-1104 | 66 | 11-52 | 23 |
| Tanks, metal-plate: lined | 3443 | 91-290-2174 | 22 | 4-38 | 23 |
| Motor vehicles parts and accessories | 3714 | 89-233-2013 | 4 | 11-33 | 21 |
| Copper foundries | 3366 | 91-092-2190 | 10 | 10-39 | 21 |
| Electric Services | 4911 | 90-075-2298 | 43 | < 5-43 | 20 |
| Scrap and waste materials | 5093 | 93-0739-2364 | 17 | 4-40 | 20 |
| Pressed and blown glass and glassware | 3229 | 84-384-1580 | 12 | 2-36 | 20 |
| Electronic components, not elsewhere classified | 3679 | 93-0955-2390 | 7 | 9-27 | 19 |
| Stained glass artists | 8999 | 86-348-1756 | 3 | 7-33 | 19 |
| Primary smelting and refining of nonferrous metals, except copper | 3339 | 94-0109-2494 | 15 | 15-54 | 19 |
| Steel works, blast furnaces (including coke) | 3312 | 89-139-2025 | 22 | N/R | 18 |
| Industrial valves | 3491 | 88-357-2042 | 25 | < 20-33 | 15 |
| Pressed and blown glass and glassware | 3229 | 86-070-1774 | 8 | 4-33 | 13 |
| Leaded glass, made from purchased glass | 3231 | 91-076-2164 | 18 | < 10-24 | 12 |
| Primary smelting and refining of copper | 3331 | 84-038-1513 | 49 | 0-24 | 11 |
| Steel works, blast furnaces (including coke) | 3312 | 80-115-1401 | 79 | 1-33 | 11 |
| General contractors-industrial buildings and warehouses | 1541 | 89-252,293-2178 | 16 | 3-21 | 10 |
| Police protection | 9221 | 89-295-2007 | 8 | 3-13 | 8 |
| Motor vehicle parts and accessories | 3714 | 87-126-2019 | 28 | < 5-43 | 8 |
| General contractors-single-family homes | 1521 | 90-070-2181 | 964 | N/R - 27 | 6 |
| Stained glass artists | 8999 | 92-0029-2329 | 2 | 2 | 2 |
| Gold ores, assay lab | 1041 | 89-196-2023 | 2 | N/R - < 40 | N/R |
| Nitrogenous fertilizers | 2873 | 91-073-2165 | 13 | 4-13 | N/R |
| Valves and pipe fittings, not elsewhere classified | 3494 | 81-426-1062 | 2 | N/R - < 30 | N/R |
| Motor vehicle parts and accessories | 3714 | 86-087-1686 | 5 | N/R- < 29 (2) 40 - 60 (3) | N/R |
| Commercial testing laboratories | 7397 | 86-438-1795 | 10 | > 17-192 | N/R |
|
¶ The first two digits of the report number are the publication year. * N/R = not reported. Bold text indicates the HHE found no worker BLLs 25 µg/dL. Of 288 workers, only 96 (33%) received follow-up BLL testing. | |||||
Table 2.6 Airborne Lead Data from 1979-1985 OSHA Inspections for 46 Industries, ranked by Exposure
| Industry | SIC Code | No. Inspections/ No. Samples |
Percent of measured exposures over the PEL |
|---|---|---|---|
| Bridge, tunnel and elevated highway | 1622 | 7/13 | 69 |
| Equipment rental and leasing | 7394 | 6/8 | 63 |
| Electronic capacitors | 3675 | 12/170 | 54 |
| Bottled and canned soft drinks | 2086 | 9/19 | 53 |
| Chemical preparations | 2899 | 6/15 | 53 |
| Hoists, cranes, and monorails | 3536 | 11/25 | 52 |
| Highway and street construction | 1611 | 4/6 | 50 |
| National security | 9711 | 6/24 | 50 |
| Temporary help supply services | 7362 | 6/8 | 50 |
| Pottery products | 3269 | 12/29 | 45 |
| Repair service | 7699 | 9/20 | 45 |
| Power transmission equipment | 3568 | 9/32 | 44 |
| Construction and mining machinery | 5082 | 5/7 | 43 |
| Pressed and blown glass | 3229 | 21/93 | 41 |
| Commercial testing laboratories | 7397 | 4/10 | 40 |
| Petroleum refining | 2911 | 4/5 | 40 |
| Automotive repair shop | 7539 | 30/82 | 39 |
| Armature rewinding shops | 7694 | 4/8 | 38 |
| General automotive repair shops | 7538 | 24/56 | 36 |
| Painting, paper hanging, decorating | 1721 | 20/47 | 36 |
| Malleable iron foundries | 3322 | 9/52 | 35 |
| Vitreous china and food utensils | 3262 | 5/44 | 34 |
| General industrial machinery | 3569 | 18/33 | 33 |
| Industrial trucks and tractors | 3537 | 20/33 | 33 |
| Boat building and repairing | 3732 | 15/25 | 32 |
| Industrial scrap and waste | 5085 | 6/25 | 32 |
| Plastics, materials, and resins | 2821 | 29/109 | 32 |
| Cathode ray television picture tubes | 3672 | 4/10 | 30 |
| Conveyors and conveying equipment | 3535 | 14/27 | 30 |
| Electrical work | 1731 | 6/10 | 30 |
| Farm machinery and equipment | 3523 | 114/342 | 29 |
| Woodworking machinery | 3553 | 7/14 | 29 |
| Transportation equipment | 3799 | 11/18 | 28 |
| Adhesives and sealants | 2891 | 6/11 | 27 |
| Truck and bus bodies | 3713 | 80/211 | 27 |
| Lawn and garden equipment | 3524 | 11/23 | 26 |
| Railroad equipment | 3743 | 42/158 | 25 |
| Industrial inorganic chemicals | 2819 | 12/34 | 24 |
| Metal partitions and fixtures | 2542 | 11/29 | 24 |
| Truck trailers | 3715 | 54/182 | 24 |
| Coated fabrics, not rubberized | 2295 | 5/14 | 21 |
| Construction machinery | 3531 | 100/350 | 19 |
| Railroads, line-haul operating | 4011 | 5/28 | 18 |
| Ammunition, except for small arms | 3483 | 6/29 | 17 |
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